Horizontal reducer ZSY560-63-2 cylindrical hard tooth gear reducer and accessories have low noise

The service life of ZSY560 reducer is affected by various factors, and the following are some main aspects:

Load conditions: If the actual load borne by the reducer exceeds its rated load, it will cause excessive pressure and stress on components such as gears and bearings, accelerate wear, and even cause gear breakage, bearing damage, and other faults, significantly shortening the service life. Even if the load is within the rated range, if it is frequently operated at or near full load, the wear rate will be faster than operating at lower loads.

Lubrication condition: Suitable lubricating oil is crucial for the normal operation of the gearbox. The viscosity, quality, cleanliness, and lubrication method of lubricating oil can all affect its service life. If the viscosity of the lubricating oil is not suitable and cannot form a good oil film, it will increase the friction between components; Poor quality lubricating oil has poor antioxidant and anti-wear properties, and is prone to deterioration and failure; Impurities and moisture mixed into the oil can exacerbate wear and may also cause corrosion. In addition, improper lubrication methods, such as insufficient oil supply or lubrication system failures, can also lead to increased component wear by not delivering lubricating oil to various parts that require lubrication in a timely and effective manner.

Working environment: A harsh working environment can have adverse effects on the gearbox. High temperature environments can increase the temperature of lubricating oil, accelerate its aging and deterioration, and also increase the thermal deformation of components such as gears and bearings, affecting transmission accuracy and fit clearance; Low temperature environment may lead to an increase in viscosity and a decrease in fluidity of lubricating oil, affecting the lubrication effect. If there is dust, dirt, corrosive gases, etc. in the working environment, dust and dirt can easily enter the interior of the gearbox, wear the surfaces of gears and bearings, and corrosive gases can corrode metal components, reducing their strength and wear resistance.

Installation and debugging: The installation accuracy has a significant impact on the service life of the reducer. If the connection between the gearbox and other equipment is not precise during installation, such as excessive axial deviation, it will cause additional radial and axial forces to be generated during operation, resulting in uneven stress on the gears and shafts and accelerating wear. An unstable foundation or uneven installation surface can cause vibration and damage to internal components of the gearbox during operation. In addition, if the various parameters of the reducer, such as transmission ratio and limit device, are not set and adjusted correctly during the debugging process, it may also cause abnormalities during operation, affecting its service life.

Maintenance: Regular and correct maintenance is the key to extending the service life of the gearbox. Including regular inspection of the quality and quantity of lubricating oil, timely replacement of deteriorated or insufficient lubricating oil; Regularly inspect the wear of components such as gears and bearings, and promptly identify and address potential issues; Clean the dust and debris on the surface of the reducer to prevent them from entering the interior; Inspect and replace the seals of the gearbox to prevent lubricant leakage, etc. If maintenance is ignored, some small problems may gradually accumulate, ultimately leading to serious malfunctions and shortening the service life of the gearbox.