To check the levelness and verticality of ZSC750 reducer, the following methods can be used:
Levelness check
Preparation tool: High precision level, with an accuracy requirement of 0.01mm/m or higher to ensure measurement accuracy.
Measurement location: Select a relatively flat and smooth surface on the base or housing of the reducer as the measurement point. Usually, measurements can be taken at positions such as the base, flange surface, or top of the gearbox. In order to comprehensively understand the levelness of the reducer, measurements should be taken at multiple different positions, such as at both ends and the middle of the reducer.
Measurement method: Place the level at the selected measurement position so that the bubble of the level is in the center position. Then read the scale value on the level to determine the horizontal deviation at that position. If the bubble of the level is tilted to one side, it indicates that there is a tilt at that position. The degree and direction of tilt can be determined based on the direction and scale value of the bubble deviation. It should be noted that the level should be kept stable during the measurement process to avoid interference from vibration or other external forces, in order to ensure the accuracy of the measurement results.
Verticality inspection
Preparation tools: You can use a plumb line or a square ruler in conjunction with a level to check the verticality. The plumb line is a simple and effective tool that uses the principle of gravity to determine the vertical direction. A square ruler is used in conjunction with a level to measure the angle between the surface of the reducer and the horizontal direction.
Measurement location: Select the side of the gearbox or other surfaces related to the vertical direction as the measurement point. For example, measurements can be taken at positions such as the side of the gearbox casing and the end of the shaft. Similarly, in order to accurately understand the verticality of the gearbox, measurements should be taken at multiple different positions.
Measurement method: When using a plumb line, fix one end of the plumb line at an appropriate position above the gearbox and let it naturally sag. Then observe the fit between the plumb line and the side of the gearbox, and determine the verticality by measuring the distance deviation between the plumb line and the surface of the gearbox. If the distance between the plumb line and the surface of the reducer is not consistent at different positions, it indicates that there is a vertical deviation in the reducer. When using a ruler and a level, first place the level on the horizontal edge of the ruler to ensure that the horizontal edge of the ruler is in a horizontal state. Then align the vertical edge of the ruler with the measuring surface of the reducer and observe whether the bubble on the level is in the center position. If the bubble deviates from the center, it indicates that there is an angle between the measuring surface of the reducer and the horizontal direction, that is, there is a vertical deviation. The degree of verticality deviation can be determined based on the scale value of the level.
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